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Large gas meter test system

Test and calibration systems for rotary piston, turbine and ultrasonic meters in industrial and network applications – with reference meter or nozzle technology and stainless steel measuring sections for decades of operation.

Reference meter test rig for large gas meters
MEASURING RANGE
G40 – G4000
FLOW RATE
to 6,500 m³/h
MEASUREMENT UNCERTAINTY
≤ 0.25 %
NOMINAL SIZES
DN 50 – DN 400

What the system delivers

Depending on the design, Roots reference meters, turbine meters or critical-flow nozzles serve as reference. All references are traceably calibrated and can be compared against each other during operation – the system monitors its own measurement stability.

Measuring sections, clamping devices and valves are made of stainless steel. Meters are changed using hydraulic or pneumatic clamping systems, so even meters weighing several hundred kilograms can be changed without a crane.

Typical operators are meter manufacturers, network operators, verification bodies and state-recognised test laboratories for gas measuring instruments.

Scope of supply

Stainless steel measuring sections with reducers
Reference meter or nozzle bank with pressure and temperature measurement
Hydraulic or pneumatic clamping system
Blower or compressor unit with frequency control
Control cabinet, operator station and test software
Test hall with large gas meter test rigs
TEST HALL WITH MEASURING SECTIONS, BIETIGHEIM PLANT
Shut-off valve of an inotech test system
VALVE OF A STAINLESS STEEL MEASURING SECTION
Nozzle bank with reference nozzles
NOZZLE BANK WITH REFERENCE NOZZLES

For large flow rates and long test cycles

Two reference principles

Reference meters or critical nozzles – combinable for mutual checking during operation.

Stainless steel design

Measuring sections and valves in stainless steel, designed for more than 20 years of use.

Fast meter change

Hydraulic clamping for heavy meters without lifting gear at the test position.

Controlled flow rates

Frequency-controlled blowers for stable test points across the entire measuring range.

Automatic test sequences

Test point sequences, error curves and adjustment values from the test software.

Traceability

References can be recalibrated in the inotech calibration laboratory, DAkkS D-K-23505-01.

Technical specification

VALUES DEPEND ON CONFIGURATION · BINDING IN THE PROJECT DATA SHEET
Measuring range
G40 – G4000
Flow rate
4 m³/h to 6,500 m³/h, depending on configuration level
Measurement uncertainty
≤ 0.25 %
Nominal sizes
DN 50 to DN 400
Reference system
Roots reference meters, turbine meters or critical nozzles
Test medium
Air, atmospheric operation
Meter types
Rotary piston, turbine, ultrasonic and vortex gas meters
Clamping system
Hydraulic or pneumatic, centred with seal set change
Drive
Frequency-controlled blower or compressor unit
Software
inotech standard user interface, identical across all system types
Interfaces
ERP/MES integration, network, database and CSV export
Documentation
Test reports, calibration certificates, ISO 17025-capable traceability

Configuration and expansion

High-pressure extension

Configuration as a closed-loop system for natural gas up to 66 bara.

Additional measuring sections

Parallel lines for smaller nominal sizes without modification.

Meter handling

Roller conveyors and lifting aids for heavy meters.

Retrofit

Replacement of controls, reference technology and software on existing systems.

Do you have specific technical requirements?

Send us your specification – meter types, flow ranges, number of test positions and the required degree of automation.