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Closed-loop high-pressure test system

Highly automated closed-loop test systems for natural gas up to 66 bara – including gas exchange, compression and recovery. Realised for pigsar and Qbig among others.

Closed-loop high-pressure test system for natural gas
MEASURING RANGE
G65 – G16000
PRESSURE
up to 66 bara
MEASUREMENT UNCERTAINTY
≤ 0.193 %
FLOW RATE
to 30,000 m³/h

What the system delivers

In the closed circuit the test gas is compressed, temperature-controlled and passed through the measuring section. As no gas is vented, operating costs and emissions drop significantly – and the operating conditions of real high-pressure networks can be reproduced exactly.

The gas exchange process from filling through pressure testing to recovery is fully automated and safety-related. All pressure-bearing components are supplied with works test certificates and Pressure Equipment Directive documentation.

Operators are national metrology institutes, calibration service providers and network operators who calibrate high-pressure meters under real network conditions.

Scope of supply

High-pressure measuring sections with reference meters in series
Compressor unit with cooling and temperature control
Automated gas exchange and recovery process
Safety technology, gas detection system and process control system
Commissioning, acceptance and verification documentation
Closed-loop test system in the test hall
CLOSED-LOOP CIRCUIT WITH COMPRESSOR UNIT
Test hall with high-pressure test rigs
HIGH-PRESSURE HALL WITH MEASURING SECTIONS
Valve of a high-pressure measuring section
VALVE OF A HIGH-PRESSURE MEASURING SECTION

Real network conditions without venting gas

Closed circuit

No venting of test gas – low operating costs and significantly lower emissions.

Up to 66 bara

Calibration at the real operating pressures of high-pressure transmission networks.

Lowest uncertainty

Measurement uncertainty down to ≤ 0.193 %, secured by several reference lines.

Automated gas exchange

Filling, testing, emptying and recovery as a monitored process sequence.

Safety-related design

Design to the Pressure Equipment Directive, gas detection and shutdown concept.

Reference projects

Realised for national institutes and calibration service providers such as pigsar and Qbig.

Technical specification

VALUES DEPEND ON CONFIGURATION · BINDING IN THE PROJECT DATA SHEET
Measuring range
G65 – G16000
Flow rate
up to 30,000 m³/h (operating conditions)
Operating pressure
8 to 66 bara
Measurement uncertainty
≤ 0.193 %
Test medium
Natural gas; hydrogen version available
Reference system
Turbine and ultrasonic reference meters in series
Meter types
Turbine, ultrasonic, rotary piston and vortex gas meters
Gas exchange
Automated with compression and recovery
Standards
Pressure Equipment Directive, ATEX zoning concept, ISO 17025-capable
Software
inotech standard user interface, identical across all system types
Interfaces
ERP/MES integration, network, database and CSV export
Documentation
Test reports, calibration certificates, ISO 17025-capable traceability

Configuration and expansion

Hydrogen operation

System design for H₂ and natural gas/H₂ mixtures.

Additional pressure stages

Extension of the circuit to further operating pressure ranges.

Comparison test position

Additional line for interlaboratory comparisons and reference calibrations.

Remote monitoring

Process data logging and remote diagnostics by inotech service.

Do you have specific technical requirements?

Send us your specification – meter types, flow ranges, number of test positions and the required degree of automation.